Inside OpenAI’s Secretive Hardware Project with Jony Ive: A Legal Battle Reveals New Clues

Listen to this Post

Featured Image

A Glimpse Behind the Curtain

As OpenAI faces a trademark infringement lawsuit over its now-scrapped “io” branding, newly unsealed court documents have pulled back the curtain on the company’s mysterious hardware ambitions. The suit, filed by iyO—a startup backed by Google—centers on claims that OpenAI’s branding closely resembles its own. However, far more interesting than the legal dispute is what the filings reveal about the hardware development led by OpenAI CEO Sam Altman and legendary Apple designer Jony Ive.

🔍 Revealing the Original Story

OpenAI’s legal troubles began when iyO claimed that OpenAI’s “io Products, Inc.” sounded and looked too similar to their brand. The name “io” has since been dropped, but public court filings expose far more than a naming dispute—they provide the first true insights into OpenAI’s hardware aspirations. According to the documents, OpenAI’s Chief Hardware Officer Tang Tan, a former Apple executive, met with iyO CEO Jason Rugolo, apparently to learn more about iyO’s in-ear technology. However, internal communications suggest the OpenAI team was left unimpressed due to technical failures during the demonstrations.

Still, those same filings indicate that OpenAI had been seriously researching the headphone and in-ear device markets, including conducting a deep dive into audio ergonomics. Interestingly, OpenAI repeatedly insisted that its forthcoming AI hardware is “not an in-ear device, nor a wearable.” Altman described the concept as something small—either pocket-sized or desk-based—and admitted the design isn’t finalized, with a launch at least a year away.

Despite these denials, court filings show a strong interest from OpenAI in iyO’s custom ear-scanning technology. Former Apple engineer Marwan Rammah, now on OpenAI’s team, expressed interest in purchasing a database of ear scans to inform ergonomic design. Meanwhile, iyO attempted to parlay OpenAI’s interest into an acquisition deal worth up to \$200 million—an offer that was ultimately rejected.

Lastly, another former Apple executive, Evans Hankey, now leading design at io, declared that OpenAI has “no current plans to offer a custom-molded earpiece product.”

💡 What Undercode Say: Strategic Shifts and AI Hardware Evolution

The Legal Dispute Signals Deeper Competitive Pressures

While the lawsuit might appear superficial, it reflects a broader competitive tension in the AI and hardware sectors. As startups and tech giants race to define the next interface for artificial intelligence, branding and identity play a critical role. OpenAI’s decision to back away from the “io” brand hints at a strategic pivot to avoid legal distractions during a critical R\&D phase.

Jony Ive’s Influence Could Be Revolutionary

With Ive’s design legacy at Apple—including the iPhone and MacBook—his role at OpenAI suggests something radical is coming. The repeated mentions of desk- or pocket-based devices indicate a shift away from traditional screens and wearables. This could mean an AI-first device that uses ambient computing or voice interactions as primary interfaces.

Ergonomics and Biometrics Still Matter

Although OpenAI has denied working on wearables, their interest in ear-scan databases and ergonomic data implies that biometric comfort is still crucial. This opens the possibility that their hardware could adapt physically to users without being worn traditionally. Think of a desk AI assistant that learns environmental acoustics or personal preferences using passive biometric feedback.

Apple DNA Runs Deep in OpenAI’s Hardware Team

Tang Tan, Marwan Rammah, and Evans Hankey—all ex-Apple execs—are known for their product discipline and obsessive detail. This means OpenAI’s hardware will likely emphasize minimalism, seamless interaction, and potentially strong ecosystem integration.

Product Still in Incubation Mode

With no confirmed design or launch window, OpenAI is clearly in experimental mode. The team appears to be gathering data, testing ideas, and iterating prototypes. Given the timeline, the next 12–18 months may be focused on refining interaction models rather than flashy unveilings.

Competitive Implications

Apple, Meta, Humane, and others are racing toward the next-gen personal computing interface. OpenAI, with its dominance in generative AI, could leverage hardware to deeply embed ChatGPT-like functionality in daily life. The competition is no longer just about software—it’s about how AI shows up in our physical world.

✅ Fact Checker Results

Trademark Conflict: Verified—OpenAI dropped “io” branding after iyO’s lawsuit.
In-Ear Device Denial: Confirmed—Court declarations state product is not a wearable.
iyO Acquisition Offer: Accurate—Documents confirm iyO pitched a \$200M deal.

🔮 Prediction

OpenAI’s upcoming device will likely defy conventional categories. Rather than a phone or wearable, expect a hybrid AI assistant designed to be ever-present, yet invisible—integrated into your workspace or home. With Jony Ive’s minimalism and OpenAI’s language models, this could be the first truly human-centered AI interface, bridging the gap between digital cognition and real-world usability.

References:

Reported By: 9to5mac.com
Extra Source Hub:
https://www.reddit.com/r/AskReddit
Wikipedia
OpenAi & Undercode AI

Image Source:

Unsplash
Undercode AI DI v2

Join Our Cyber World:

💬 Whatsapp | 💬 Telegram